Ingxoxo enzulu ngesakhiwo soomatshini, inkqubo yolawulo, umgaqo wokubhoboza kunye nomkhwa wophuhliso lwetekhnoloji yomatshini wokubhoboza ochanekileyo weHowfit weetoni ezingama-200 ngokwembono yetekhnoloji yobunjineli.

Umatshini wokubhoboza ngokuchanekileyo weHowfit weetoni ezingama-200 ngesantya esiphezululuhlobo lwezixhobo zoomatshini ezinomthamo ophezulu wemveliso kunye nokusebenza okugqwesileyo. Eli nqaku liza kuxoxa nzulu ngesakhiwo soomatshini, inkqubo yolawulo, umgaqo wokubhoboza kunye nomkhwa wophuhliso lwetekhnoloji ye-punch press ngokwembono yetekhnoloji yobunjineli, kwaye libonelele ngeemeko ezithile kunye nothelekiso.

1. Ulwakhiwo loomatshini
Ulwakhiwo loomatshini lomatshini wokubhoboza okhawulezayo one-200 yeetoni lusisiseko sokusebenza kwawo nokuchaneka kwawo. Usebenzisa isakhelo sesinyithi esiqinileyo kunye nebhedi ukuqinisekisa uzinzo kunye nokuqina komatshini. Ibhentshi yayo yokusebenza inendawo enkulu kwaye inokwamkela izinto zokusebenza ezinkulu. Ifanelekile kwiindawo zeemoto, kwiindawo zombane, kwizixhobo zefriji yemizi-mveliso nakwezinye iindawo.

Kwisakhiwo soomatshini, ukugcinwa kwekholamu esembindini kunye nekholamu yesikhokelo sesilayida kubaluleke kakhulu. Ukuzigcina zicocekile rhoqo kunokuthintela ukukrwela umphezulu woomatshini kunye nokugcina ukuchaneka kwesixhobo somatshini. Ukongeza, ukutshintshwa rhoqo kweoyile ejikelezayo yesixhobo somatshini kukwabalulekile ekugcineni ukusebenza okuqhelekileyo kunye nokuchaneka kwesixhobo somatshini.

2. Inkqubo yoLawulo
Inkqubo yolawulo lomatshini wokubhoboza ngesantya esiphezulu idlala indima ebalulekileyo ekuqinisekiseni ukusebenza okuzinzileyo kwesixhobo somatshini kunye nokuchaneka kokubhoboza. I-punch press isebenzisa i-potentiometer enomsebenzi wokulungisa, enokulungisa isantya semoto ephambili. Xa kubhobozwa iindawo ezahlukeneyo, isantya silungiswa yikhawuntara ye-electromagnetic ukuphucula ukuchaneka kokubhoboza.

Ukongeza, i-punch press ikwaxhotyiswe nge-external control key switch kunye ne-machine adjustment key switch, ezisetyenziselwa ukulawula i-feeding switch kunye ne-mold fault signal. Oku kuqinisekisa ulawulo kunye nokubeka esweni ezi signals ngexesha lenkqubo esemthethweni yokunyathela, nto leyo enyusa ukhuseleko lomsebenzi.

3. Umgaqo wokubetha
Umgaqo wokubhoboza womatshini wokubhoboza ochanekileyo ngesantya esiphezulu kukuqhuba ukujikeleza kwe-flywheel kwimoto, kunye nokuhambisa i-punch xa kuthelekiswa ne-workpiece ukuze kufezekiswe ukubhoboza. Amandla aqhelekileyo e-punch press yi-220 tons, i-stroke yi-30mm, kwaye inani le-stroke liphindwe yi-150-600 ngomzuzu. Le mpembelelo eqhubekayo ngesantya esiphezulu inokugqiba ngokukhawuleza i-blanking ye-workpiece kwaye iphucule ukusebenza kakuhle kwemveliso.

4. Indlela yophuhliso lwetekhnoloji
Ngophuhliso lweshishini lokuvelisa kunye notshintsho kwimfuno, ubuchwepheshe boomatshini bokubhoboza ngokuchanekileyo ngesantya esiphezulu buhlala butshintsha. Nazi ezinye iindlela zobuchwepheshe:

1. Ulawulo lwedijithali kunye nolwe-automation: Ngokuhambela phambili kwe-Industry 4.0, oomatshini bokubhoboza baya kuba bedijithali ngakumbi nangakumbi kwaye bazenzekela. Ngokongeza izinzwa kunye neenkqubo zolawulo ezikrelekrele, ukuqokelelwa kwedatha, uhlalutyo kunye nokubeka esweni kude kuyafezekiswa ukuphucula ukusebenza kakuhle kwemveliso kunye nomgangatho.

2. Iteknoloji yokuvala i-blanking ekhawulezayo nekhawulezayo: Ngokuphuculwa okuqhubekayo kwezixhobo kunye neenkqubo, iteknoloji yokuvala i-blanking ekhawulezayo nekhawulezayo iya kuphuculwa ngakumbi. Amandla empembelelo ekhawulezayo kunye nenkqubo yokulawula echanekileyo iya kufezekisa ukuchaneka okuphezulu kunye nexesha elifutshane lokuvula i-blanking.

3. Iteknoloji yokonga amandla kunye nokukhusela okusingqongileyo: ukonga amandla kunye nokukhusela okusingqongileyo yingxoxo eshushu okwangoku, kwaye ikwayenye yeendlela zophuhliso lwetekhnoloji yokubhoboza. Ukunciphisa ukusetyenziswa kwamandla kunye nongcoliseko lokusingqongileyo ngoyilo olufanelekileyo kunye nokusetyenziswa kwezixhobo zokonga amandla.

Imeko ethile:
Inkampani eyenza iinxalenye zeemoto yazisa umatshini wokubhoboza ngesantya esiphezulu obunzima buziitoni ezingama-200 kwinkqubo yokubhoboza umzimba. Ngaphambili, inkampani yayisebenzisa ii-punch press zemveli zokustampa, ezazinemveliso ephantsi kwaye zichanekile ngokuphakathi.

Ngokusebenzisa oomatshini bokubhoboza ngesantya esiphezulu, ukusebenza kakuhle kwemveliso kuphuculwe kakhulu. Amandla okubethela aqhubekekayo ngesantya esiphezulu oomatshini bokubhoboza enza inkqubo yokubetha ikhawuleze, kwaye amakhulu emisebenzi yokubetha inokugqitywa ngomzuzu. Kwangaxeshanye, inkqubo yolawulo echanekileyo iqinisekisa ukuchaneka kokubetha, okwenza ubungakanani bokubhoboza buhambelane kwaye buchaneke ngakumbi.

Ukongeza ekukhuleni kwemveliso kunye nokuchaneka, inkampani ikwagcine iindleko zamandla kunye nezixhobo. Uyilo oluphuculweyo kunye nezixhobo zokonga amandla zomatshini wokubhoboza ngokuchanekileyo okhawulezayo zinciphise ukusetyenziswa kwamandla ngama-20%, kwaye inkunkuma yezinto inciphile ngenxa yenkqubo yolawulo oluchanekileyo.

Xa kuthelekiswa:
Xa kuthelekiswa noomatshini bokubhoboza bendabuko, oomatshini bokubhoboza ngesantya esiphezulu abaziitoni ezingama-200 banezibonelelo ezicacileyo. Okokuqala, amandla okubethela aqhubekekayo ngesantya esiphezulu aphucula ukusebenza kakuhle kwemveliso kwaye anciphisa ixesha lokubetha. Okwesibini, inkqubo yokulawula echanekileyo iqinisekisa ukuchaneka kunye nokuhambelana kokuvala, kunciphisa izinga elingalunganga. Ukongeza, ukonga amandla kunye nobuchwepheshe bokukhusela okusingqongileyo kunciphisa ukusetyenziswa kwamandla kunye nongcoliseko lokusingqongileyo.

Shwankathela:
Umatshini wokubhoboza ngesantya esiphezulu weetoni ezingama-200 luhlobo lwezixhobo zoomatshini ezinomthamo wokuvelisa osebenza kakuhle kunye nokusebenza okugqwesileyo. Ngokusebenzisa ulwakhiwo olucwangcisiweyo loomatshini, inkqubo yolawulo oluchanekileyo kunye nomgaqo wokubhoboza ngesantya esiphezulu, unokuphumeza ukusebenza okukhawulezileyo nokuchanekileyo kokubhoboza. Ngophuhliso oluqhubekayo lwetekhnoloji, oomatshini bokubhoboza ngesantya esiphezulu baya kuba bedijithali ngakumbi nangakumbi, bazenzekele, kwaye bagxile kulondolozo lwamandla kunye nokukhuselwa kwendalo. Amatyala athile kunye nothelekiso lubonisa iingenelo zoomatshini bokubhoboza ngesantya esiphezulu kunoomatshini bokubhoboza bendabuko.