Ingxoxo enzulu ngesakhiwo soomatshini, inkqubo yolawulo, umgaqo wokubhoboza kunye nomkhwa wophuhliso lwetekhnoloji yomatshini wokubhoboza ochanekileyo we-gantry-type high-speed ngokwembono yetekhnoloji yobunjineli.

II-DDH HOWFIT High Speed ​​​​Precision Presssisixhobo sokucubungula izitampu esisebenza kakuhle kakhulu nesichanekileyo, esisetyenziswa kakhulu ekuveliseni izitampu kumashishini afana neemoto, izixhobo ze-elektroniki, kunye nezixhobo zasekhaya. Eli nqaku liza kuxoxa ngesakhiwo soomatshini, inkqubo yolawulo, umgaqo wokuvala i-blanking kunye nomkhwa wophuhliso lwetekhnoloji yezixhobo ngokwembono yetekhnoloji yobunjineli.

1. Ulwakhiwo loomatshini

Ulwakhiwo olusisiseko lomatshini wokubhoboza ngesantya esiphezulu wohlobo lwe-gantry luquka iinxalenye ezine: i-fuselage, umatshini wokubhoboza, i-mold kunye nenkqubo yokondla. Phakathi kwazo, i-fuselage ixhaswa ziifreyimu ezimbini zesinyithi ezidityanisiweyo zohlobo lwe-gantry eziphezulu nezisezantsi, inxalenye ephezulu iqhagamshelwe nomatshini wokubhoboza ngee-rails zesikhokelo kunye nezilayidi, kwaye inxalenye esezantsi sisiseko senkqubo yokondla. I-punch press yinxalenye ephambili yomatshini, eyenziwe yifreyimu yokubhoboza, indlela yokudlulisa i-crankshaft, indlela yokudlulisa intonga yokudibanisa kunye nendlela ye-needle bar. I-mold sisixhobo sokubhoboza iindawo ekujoliswe kuzo, equlathe isakhelo sokubumba kunye neemodyuli eziphezulu nezisezantsi. Inkqubo yokondla yenziwe yindlela yokondla kunye netafile yokondla, ethatha umsebenzi wokuhambisa izinto kwi-mold.

Ulwakhiwo lulonke lomatshini lusebenzisa isakhiwo se-gantry, esineempawu zamandla aphezulu kunye nomthamo ophezulu wokuthwala, ukuze sikwazi ukugcina uzinzo kunye nokuchaneka okuphezulu ngexesha lokubhoboza ngesantya esiphezulu. Ukongeza, isakhiwo soomatshini sikwasebenzisa inkqubo yokuqinisa imijelo emininzi ukwenza umatshini uzinze ngakumbi kwaye uhlale ixesha elide xa usetyenziswa.

2. Inkqubo yoLawulo

Inkqubo yolawulo yomatshini wokubhoboza ngesantya esiphezulu we-gantry inamacandelo amabini: i-hardware kunye nesoftware. I-hardware ibandakanya ikakhulu ii-servo motors, abalawuli, ii-sensors, njl.njl., kwaye isoftware yinkqubo esebenza kwisilawuli, enoxanduva lokufezekisa imisebenzi eyahlukeneyo yolawulo. Inkqubo yolawulo ikakhulu igqibezela ukuveliswa ngokuzenzekelayo komatshini ngeendlela ezintathu: ulawulo lokuhamba, ulawulo loxinzelelo kunye nolawulo lokuvala i-blanking. Kubalulekile ukukhankanya ukuba itekhnoloji yokulawula impembelelo kwinkqubo yolawulo inokuphumeza ukucubungula ngesantya esiphezulu, ukusebenza kakuhle, kunye nokuchaneka okuphezulu, ukuqinisekisa umgangatho wemveliso kunye nokusebenza kakuhle.

3. Umgaqo wokubetha

Umgaqo wokubhoboza womatshini wokubhoboza osebenza ngesantya esiphezulu kwi-gantry kukubumba izinto ngomatshini wokubhoboza. Ngokukodwa, indlela yokudlulisa i-crankshaft yomatshini idlulisela amandla anikwe yimoto kwi-needle bar mechanism, ukuze i-needle bar ihambe phambili nangasemva. Xa i-needle bar icinezelwe phantsi, i-boss ekwi-mold iqhagamshelwe kwi-needle bar, nto leyo ebangela ukuba i-module iwe ide ingqubane ne-module ephezulu. Ngexesha lokungqubana, i-die isebenzisa amandla e-supersonic kwaye ibhoboze izinto zibe yimo. Ngexesha lenkqubo yokubhoboza, kufuneka kulawulwe iiparameter ezininzi, ezifana nesantya sokubhoboza, amandla, indawo yokubhoboza, njl.njl., ukuqinisekisa ukuchaneka nokusebenza kakuhle kokubhoboza nokwenza.

4. Indlela yophuhliso lwetekhnoloji

Okwangoku, ngenxa yokuqhubela phambili okuqhubekayo kwesayensi netekhnoloji kunye nemfuno eqhubekayo yemarike, ulwakhiwo loomatshini, inkqubo yolawulo kunye nomgaqo wokubhoboza womatshini wokubhoboza ochanekileyo wesantya esiphezulu we-gantry zihlala zivelisa izinto ezintsha kwaye zitshintsha. Ngokukodwa, iindlela zophuhliso lwetekhnoloji ziquka ezi zinto zilandelayo:

1. Ukuphuculwa kokuchaneka kunye nesantya: Ngophuhliso oluqhubekayo lwetekhnoloji yokulawula nge-elektroniki, itekhnoloji ye-servo kunye netekhnoloji yokulawula impembelelo, umatshini wokubhoboza ochanekileyo we-gantry-type uya kuba ngokukhawuleza nangokuchaneka ngakumbi.

2. Ukwanda kokwenziwa kwezinto ngokuzenzekelayo: Ngokukhula kokwenziwa kwezinto ngobuchule, ukusetyenziswa koomatshini bokubhoboza ngesantya esiphezulu be-gantry kwi-automation yoomatshini kunye ne-digitalization kuya kuqhubeka nokwanda.

3. Ukuphuculwa kwenkqubo: Inkqubo yolawulo kunye nolwakhiwo loomatshini bomatshini wokubhoboza ngesantya esiphezulu we-gantry-type luya kuphuculwa rhoqo kwaye luphuculwe ukuze luhlangabezane neemfuno zemarike zemveliso esebenza kakuhle, esemgangathweni ophezulu, nexabiso eliphantsi.

5. Uthelekiso lwetyala

Xa sithatha iindawo zemoto zokubhoboza njengomzekelo, isantya soomatshini be-CNC bendabuko ngokubanzi siphindwe ngama-200-600 ngomzuzu, ngelixa isantya soomatshini bokubhoboza be-gantry besantya esiphezulu sinokufikelela ngaphezu kwamaxesha ali-1000 ngomzuzu. Ke ngoko, ukusetyenziswa koomatshini bokubhoboza besantya esiphezulu be-gantry kunokuphucula kakhulu ukusebenza kakuhle kwemveliso. Ukongeza, ukuchaneka komatshini wobhoboza besantya esiphezulu be-gantry kuphezulu kakhulu kunoko komatshini we-CNC wendabuko wokubhoboza, kwaye unokusika iindawo ezineenkcukacha nezintsonkothileyo. Ke ngoko, kwicandelo lemveliso elifuna ukuchaneka okuphezulu kunye nesantya esiphezulu, umatshini wobhoboza wesantya esiphezulu we-gantry unezibonelelo ezinkulu kunye namathuba okusetyenziswa.